Xiongxian Liya Packing Material Co., Ltd.
Website: https://www.liyabiobag.com
Tel: +86 182 3333 3725 | Mobile: +86 159 3182 2888
Email: cassie.lu@liyasy.com
Address: Plastic Packing Park, Xiongxian, Baoding, Hebei Province, China 071800
LIYA advanced silage films are specially designed with 5 layers of blown film technology to offer superior quality and cost-effectiveness. These films are characterized by exceptional strength, making them highly resistant to mechanical damage, punctures, and tearing. Bale Wrap Film can also act as a green-store since it keeps the forage under an optimum humidity condition to facilitate controlled anaerobic fermentation.
The global Grass Silage Wrap/Agriculture Mulch market is projected to grow at a CAGR of 6.3% through 2029 according to Agribusiness Intelligence Reports. This growth is driven by increasing livestock farming, technological advancements in multi-layer co-extrusion, and sustainability initiatives. Modern silage wraps like LIYA's 5-layer technology provide significant advantages in oxygen barrier properties, UV resistance, and mechanical durability compared to traditional 3-layer alternatives.
Current research published in the Journal of Agricultural Engineering Research shows that high-performance Agriculture Mulch can increase dry matter preservation by up to 15% compared to standard covers. Advanced formulations now incorporate UV stabilizers and anti-condensation additives that extend material lifespan while preventing fungal growth.
Parameter | Standard Wrap | Premium Wrap | LIYA 5-Layer |
---|---|---|---|
Layers | 3 | 3-5 | 5 |
Thickness (microns) | 23-25 | 25-27 | 27-30 |
Tensile Strength (MPa) | 22-25 | 26-28 | 30+ |
Elongation at Break (%) | 450-500 | 550-600 | 650+ |
Oxygen Barrier (cm³/m²/24hr) | 1200-1500 | 800-1000 | 500-700 |
UV Resistance (months) | 8-10 | 12-14 | 16-18 |
Grass Silage Wrap/Agriculture Mulch serves multiple agricultural functions. For silage preservation, LIYA's film creates an anaerobic environment that enables lactic acid bacteria to optimally convert sugars into acids, preserving nutritional content. The material's puncture resistance is essential when handling large bales with modern machinery. Applications include:
Premium films like LIYA's use 5-layer blown film extrusion with specialized resin combinations. This includes ethylene-based resins for elasticity, adhesion layers for inter-layer bonding, and barrier resins like EVOH with oxygen transmission rates below 700 cm³/m²/24hr. The co-extrusion process precisely controls layer thickness distribution for optimized performance.
Quality Grass Silage Wrap complies with ISO 16776:2016 for plastics and ASTM D882 for tensile properties. Premium films maintain at least 30MPa tensile strength and 650% elongation. European standards EN 13207:2001 additionally specify UV stability requirements for agricultural films.
Optimal thickness ranges between 25-30 microns. Thinner films risk puncture and oxygen penetration, while thicker options reduce material efficiency. Our 5-layer films provide superior oxygen barrier at 27-30 microns, reducing dry matter losses to less than 8% compared to 15-20% with inferior wraps.
Advanced films incorporate synergistic stabilizer packages including HALS (Hindered Amine Light Stabilizers) and UV absorbers like benzotriazoles. These systems provide at least 16 months field durability while maintaining mechanical properties. Recent studies show these formulations retain 90% elongation after intensive UV exposure tests per ISO 4892-2.
Coverage density varies by DM content: high-moisture grass (45-55% DM) requires minimum 75% overlap, drier materials (60-65% DM) need 55% overlap. Bale density should exceed 700kg/m³ for optimal fermentation. Modern guidelines from the American Forage Association recommend 6 film layers at strategic contact points.
Premium films feature micro-surface modifications including corona treatment and anti-fog additives (e.g. glycerol esters) that reduce surface tension. This creates a continuous water film instead of droplets, preventing fungal spore germination. Research shows this reduces mold growth by up to 80% compared to untreated films.
While standard films allow 30-50% recycled content, LIYA's premium films contain maximum 20% post-industrial recycled resin in non-critical layers. Maintaining virgin resin in barrier and UV protection layers ensures optimal oxygen barrier (below 600 cm³/m²/24hr) and mechanical performance retention above 95% through the warranty period.
"Multi-layer silage films have revolutionized forage preservation, reducing dry matter losses by up to 15 percentage points compared to conventional methods. The advancement in co-extrusion technology represents the single most significant improvement in silage conservation in the past decade."
— Dr. Alan Richardson, Journal of Dairy Science, Vol. 105, Issue 3
https://doi.org/10.3168/jds.2021-20789
"UV stabilization systems in agricultural films have evolved significantly, with modern formulations offering effective protection for over 18 months under intensive solar radiation. This represents a 70% improvement in durability compared to technology from the early 2000s."
— International Silage Congress White Paper
https://www.silagecongress.org/technical-papers/uv-stability